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Guideline for Estimation of Biomass Potentials, Barriers and Effects.



Unused Forest Energy Potential & Fuelwood
Most commercial forests in Europe have an unused energy potential, which can be used without endangering their role in the natural eco-systems. Beside this, most forests already have a production of firewood. Mountain forests and other less commercial forests can in certain cases also deliver wood for energy, but only after due environmental consideration.

The available forest residues are generally branches with diameters smaller than 7 cm. Generally, leaves and roots should be left in the forest to preserve a healthy forest environment. They are also more difficult to use for energy than branches.

It is not enough to use more firewood, the efficiency needs to be increased as well: Traditional ovens and furnaces have in many cases efficiencies as low as 30%, compared with about 80% for efficient furnaces. Increased efficiency can thus more than double the energy outcome of wood burning, without using more wood. For larger installations, flue-gas condensation can raise efficiency further. For larger applications, wood furnaces can be replaced with wood gasifiers + gas motors or steam boilers + turbines, for cogeneration of electricity and heat.

Energy content
The energy content in totally dry wood is apr. 5.2 kWh/kg. In normally dry firewood (20% humidity) the energy content is apr. 4.2 kWh/kg (lower heating value). In most statistics, wood is measured in cubic meter solid wood (with or without bark). The density of dry wood varies from 800 kg/m3 for hard leafy wood (e.g. beech) to 600 kg/m3 for coniferous (e.g. pine). This gives energy contents of respectively 3400 and 2500 kWh/m3 for beech and pine (lower heating value, 20% humidity).
For furnaces with flue-gas condensers, the energy output can be 80-90% of the higher heating value, which is respectively apr. 4% and 10% above lower heating values for wood with 20% and 40% humidity.

Resource estimation
The available amount of wood can be estimated from forest statistics as the difference between annual growth (in m3, including bark) and the annual wood extraction for timber and other non-energy purposes. Bark can be estimated to 20% of wood exclusive bark. Often the statistics provide only commercial extraction, to which should be added an estimate of non- commercial use. The non-commercial use is often in the form of firewood-gathering by local inhabitants, and could thus be included in the energy potential. In reality the resource might be lower than this estimate due to problems of extracting all branches and/or due to the need of leaving some branches in the forest for ecological reasons. These two factors can reduce the resource with as much as 50% even in commercial forests.

If forest statistics are incomplete or unreliable, simplified estimates can be made:
if only figures for commercial use is available, the potential for wood residues can be estimated as a fraction of the commercial use. Danish experience is that wood for wood-chips (branches smaller 7 cm in diameter) is equivalent to 25% of the timber production including bark or 31% of the timber exclusive bark.
if only forest area is known, a first estimate can be made based on area of commercial forest. An estimate from Germany (BUND) gives an annual growth of forests of 10-15 tonnes/ha with an energy content of 150 - 225 GJ/ha (42 - 63 MWh/ha). If 3/4 of this is used for timber, the available residues has an energy content of 40-60 GJ/ha (11 - 16 MWh/ha). An estimation of residues from forests on the Danish island Bornholm gives practical usable residues smaller than 7 cm in diameter of 1.7 tons/ha, equivalent to 18 GJ/ha (5 MWh/ha) with 40% humidity or 25 GJ/ha (7 MWh/ha) with 20% humidity. These estimates do not take into account the important factors of climate and soil for the actual wood production.

Barriers
Use of firewood for heating does not in general pose barriers. The efficient use of firewood, however, requires efficient ovens and basic knowledge of the users. Using wood-chips requires equipment for producing the wood- chips, storaging, drying, and feeding into an appropriate boiler. This production-chain should be set up locally for successful use of wood-chips for heating. Wood-chips are most suitable in larger boilers, above 100 kW. Often wood-chips have high humidity (40 - 60%), and boilers with flue-gas condensation should be preferred.

Effects on economy, environment and employment
Economy
Use of firewood and wood-chips are based on a local resource, requires minimal transport/import and is therefore quite inexpensive in comparison to fossil fuels.
Price estimates, excluding transport & profits (of leafy trees, density 760 kg/m3):
Denmark: 240 DKK/m3 equal to 0.11 DKK/kWh (0.0203 $/kWh)
Danish example with Czech wages: 513 Csk/m3 equal to 0.24 CsK/kWh (0.011 $/kWh)
Of the Danish price 2/3 is wages, while the rest is fuel and machine costs. Of the Czech price 1/3 is wages.

Environment
Use of wood replacing fossil fuels reduces net CO2 emissions, because the forest absorbs the same quantity of CO2, which is released in the later combustion of the wood. The energy to process the wood is in the order of a few percent of its heating value.
Wood combustion emits very little sulphur (SO2) compared with coal and oil. NOx emissions depend on the combustion process and often the lower combustion temperature leads to lower emissions than for coal and oil combustion. Emissions of particulate and unburned hydrocarbons are totally dependent on the combustion processes, and can be a problem in small and badly designed furnaces. Ashes from the combustion can often be used as fertilizer.
It is important that the extraction of wood is done in a sustainable manner, with adequate re-planting etc.

Employment
According to French experience, utilizing of excess energy from forests requires 450 jobs/TWh with the degree of mechanization that is normal for Western Europe.

Hand-rules
Each ha of forest on good soil in Central Europe grows 10 tons/ha of wood. If 25% of this is available as waste-wood for energy, the output for energy is 2.5 tons or 11 MWh (20% humidity).

Residues from wood industry
In saw-mills, pulp mills and all wood processing industries, residues are made that can be used for energy purposes. From saw-mills is mainly bark and saw-dust. From pulp-mills (cellulose and paper production) is black and sulphite liquors as well as wood and bark residues. From sawmills comes edgings, chips, sawdust, bark and other residues. Some of these residues are used for pulping, and particle-and fibreboard. Analysis of 7 countries shows that 30-70% of wood industry residues are used for these non-energy purposes.
The residues in forms of larger pieces can be made into wood- chips for wood-chip boilers, while sawdust can be burned in special furnaces or compressed into wood pellets of brickets, that can be used in smaller furnaces and ovens.
Often wood industry uses their wood residues to meet own energy demands for heating, steam and eventually electricity.

Energy content
The energy content for wood residues are about 4.2 kWh/kg (lower heating value, 20% humidity), equivalent to 3400 and 2500 kWh/m3 for beech and pine respectively. See also previous chapter.

Resource Estimation
Evaluation of wood residues can be based on trade-statistics of non-energy wood and wood-products compared with total extraction from forests. The difference is available for energy purposes, and is probably to some extent already used as such in wood industries.
As a simple estimate can be used that residues in general are 25-35% of total forest removals (e.g. Poland 29%, Canada 29%, Finland 33%, Sweden 36%, USA 37% from Biofuels). If a larger part of forest removals are exported without processing, the figure will be lower.

Barriers
This resource has in general the fewest barriers of all renewable energies. An efficient utilization requires, however, investments in new boilers, or at least in a pre-combustion furnace, that can be attached to an existing (good) boiler.

Effect on economy, environment and employment
When the residues from industry are treated as waste without commercial value, the economy of using them for energy is almost always cost-effective, and has a better economy than wood residues from forests.

Environmental effects are equal to wood residues from forests, as long as combustion of chemically treated and painted wood residues is avoided. Such wood-residues should be treated as municipal waste or chemical waste depending on the treatment.

The direct employment of using industrial wood waste is low because the waste has to be handled anyway. Indirectly it gives considerable employment because it turns unused materials into a valuable product (energy).

Combustible waste from agriculture
Straw, prunings of fruit trees and wine and olive oil residues are all residues from agriculture that can be used for energy purposes. Straw harvest is depending on weather conditions and vary considerably from year to year. The straw surplus has also large variations from year to year. If a large part of the surplus is used, an alternative fuel should be considered for years with little surplus straw. Such an alternative fuel could be wood-chips forest residues, that can be used alternatively with straw in many boilers. The forest residues can stay several years in the forests before usage. Straw surplus can be ploughed into the field for enriching the humus layer of the field. When this is needed for a sustainable agriculture, the surplus straw for energy will be lower.

Energy Content
The energy content of straw is 4.9 kWh/kg of dry matter (high heating value). With a typical of 15% humidity the lower heating value is 4.1 kWh/kg.
The energy in 1 m3 of densely compressed straw bales is 500 kWh (density 120 kg/m3).
The average efficiency for 22 straw-fired heating stations in operation in Denmark is 80-85%, not including flue-gas condensation.

Resource Estimation
Estimations of straw production can be obtained from agricultural statistics. This value should be reduced with agricultural consumption of straw for animal fodder and bedding. The agricultural consumption is very dependent on the type of stables used. In Denmark the average available surplus for energy is estimated to 59% of which 1/5 is already used, mainly for heating (Straw). In Eastern Bohemia, this surplus is estimated to about 35%. As a general, conservative estimate for Europe 25% of the straw production can be used for energy. The straw production varies +/- 30% from average years to years with high respectively low straw harvest.

If straw production is not available from statistics, relatively good estimates can be made from statistics of grain production. As a rough estimate the amount in tons of straw can be equalled to the amount of grain in tons. In the Czech Republic the average ratio between straw and grain is found to:
wheat 1.3 tons straw/tons grain
barley 0.8 tons straw/tons grain
rye 1.4 tons straw/tons grain
oat 1.1 tons straw/tons grain

A rough estimate can be made based on agricultural area and a straw harvest of 4-7 tons/ha depending on soil, type of grain and weather.

Barriers
Limited experience and funds for the necessary investments are often the largest barriers to use straw for energy. Other barriers can be:
the need to develop a market for straw with attractive prices for users as well as suppliers,
pesticides can in certain situations give unwanted chlorine compounds in the straw. This can be reduced by leving the straw for a period at the field before collection, so called wilting.
use of straw in inadequate and polluting boilers can give straw a bad reputation.

Effect on economy, environment and employment
Economy
In Denmark, straw-prices vary from 0.085 DKK/kWh (1.2 EURO cent or 1.2 US cent) to 0.12 DKK/kWh  for baled straw delivered at a straw-firing station. In Czech Republic the prices for straw collected at the farm has been quoted at 0.043 Csk/kWh (0,15 EURO cent) for loose straw and 0.054 Csk/kWh (0.19 EURO cent) for baled straw.
Costs, average for 16 straw-fired installations in Denmark are per kWh heat produced:
 Danish average 
Estimate for Czech Republic
Fuel
1,9 EURO cent
0,26 EURO cent
Electricity*
0,12 EURO cent
0,12 EURO cent
O&M, administr.
1,3 EURO cent
0,26 EURO cent
Capital costs 
1,5 EURO cent
1,5 EURO cent
TOTAL
4,8 EURO cent
2,14 EURO cent
* Electricity consumption is in average 2.3% of heat produced

The environmental impact of using agricultural residues are, as for wood, reduced CO2-emission, reduced sulphur emissions, compared with coal and oil.  Emissions of particulate, NOx and volatile organic compounds (VOC) depend on furnaces and flue-gas treatment. Chlorine components in straw gives emission of HCl as mentioned above. Danish experience from 13 straw-fires heating stations shows the following emissions (all plants have particulate filters):
Emission
Average Emission 
g/kWh straw
Variation of emissions 
g/kWh straw
Particulate
0,14
0,01-0,3
CO
2,2
0,4-4
NOx
0,32
0,14-0,5
SO2
0,47
0,4-0,6
HCl
0,14
0,05-0,3
PAH*
0,6
0,4-1
Dioxin**
 
1-10 ng
* PAH = Polyaromatic Hydro-Carbons. This is the carcinogenic part of VOCs.
** Dioxin figures are based on only two measurements, figures given in nanogram,
   10-9 g.

Employment
The direct employment of harvesting straw in a fully mechanized agriculture in Denmark is estimated to 350 jobs/TWh. This is for technologies with large straw-bales (500 kg each). For a system based on smaller bales (10-20 kg), the employment is larger.

ENERGY CROPS
It is estimated that 20-40 million hectares of land in the EU will be surplus to conventional agricultural requirement. The same situation (agricultural overproduction and setting the land aside) can be expected in Central Europe as well. This set aside land can be used for different purposes, one of them is energy crop production.

Promising crops which can be planted for energy purposes in Europe are short rotation trees (coppice of various willows and poplars), Miscanthus and Sweet Sorghum. These crops can be utilized by direct combustion for heat and electricity production. Other promising energy crops are plants for liquid fuels as rape seeds for bio-oil.
Willows.
Energy Contents and Yields
The following table gives an overview of the expected yields and energy contents for three of the promising plants for solid fuel production.
 
Yields 
(tonnes/ha/year)
Energy content 
(GJ/dry tonne)
Energy Yields 
(GJ/ha/year)
Salix (Willow)*
15
16
240
Miscanthus (Elephant grass)
20
17
340
Sweet Sorghum
25
18
450
*Increment of Salix is 2-3 meters in one year (2-3 cm per day in the summer), harvest every third year.

Miscanthus.

Another promising plant is hemp, which has yields up to 24 tonnes/hectare in approximately 4 month. Hemp plantation is illegal in many countries, even though some variants has very little content of cannabis.

Resource Estimation
The energy potentials can be estimated from the area of land which is set aside in the country/region and can be used for energy plantation and the expected outcome of the above crops under the actual climate and soil conditions. In most countries, national estimates exists of the different yields of the plants. Using excess farm land and ecologically degraded land should be the priority.

Important feature in estimation of potential is input : output ratio. If the bagasse of Sweet Sorghum (2/3 of its energy content) and the sugar (1/3 of its energy content) are utilised for energy purposes the input : output (I/O) energy ratio will reach 1:5 . This means that five times more energy is recovered from  crop (on fuel basis) in comparison with energy utilised for the seeding, fertilisers and pesticides treatment, harvesting, transport and conversion into useable fuels. Usually the input : output ratio is larger than 1:5 for trees and smaller for plants for liquid biofuels.

Barriers
Short rotation crops may require as much fertilization as traditional crops and degraded land must be regenerated before cultivation using fertilization. For tree crops these drawbacks may be offset by the fact that they retain an active root system throughout the year. Wood ash would be an effective fertilizer for biofuels plantation, reducing the problems caused by the leaching of fertilizers into ground water.

Effect on Economy, Environment and Employment Economy, Costs:
Production costs for Sweet Sorghum are 50 Euros per dry tonne.
Production cost of Salix are 70 Euros (500 DKK) / tonne of dry matter in Denmark (Hvidsed).

Electricity generation cost for biomass (Sweet sorghum ) fuelled system (1992) and improved systems (2000):
Small facility : 0,16 EURO/kWh
Large facility : 0,08 EURO/kWh
Small improved : 0,07 EURO/kWh
Large improved : 0,05 EURO/kWh

Environment
An important feature for Salix is that it can be used for water purification - it is possible to grow Salix in purification systems and in the same time harvest the Salix for energy (10-20 tonnes of sludge can be used on each hectare every year). Other benefits of biomass for energy plantation includes forest fire control, improved erosion control, dust absorption, and used as replacement for fossil fuels: no sulphur emission and lower NOx emissions.

Employment
For Sweet Sorghum production cost 50% is manpower cost. Production of about 500 tonnes of dry biomass per year justifies the creation of one new job. Other new jobs could be created in related industries such as composting, pulp for paper, service organisation etc.

Hand Rule

Sweet Sorghum output for trials in different locations of Central and Southern Europe:
Annually 90 tonnes of fresh material = 25 tonnes of dry matter per hectare = 450 GJ or 11 tonnes of oil equivalent can be produced. 1/3 as ethanol from sugars and 2/3 of fuel from bagasse. This corresponds to the  absorption of 30-45 tonnes of CO2 per hectare and per year.Average yearly electricity consumption of a West European person can be met by growing poplar on 0.25 hectare.

BIOGAS
The largest potential for biogas is in manure from agriculture. Other potential raw-materials for biogas are:
sludge from mechanical and biological waste-water treatment (sludge from chemical waste-water treatment has often low biogas potential)
organic household waste
organic, bio-degradable waste from industries, in particular slaughter-houses and food-processing industries

Care should be taken not to include waste with heavy metals or harmful chemical substances when the resulting sludge is to be used as fertilizer. These kinds of polluted sludge can be used in biogas plants, where the resulting sludge is treated as waste and e.g. incinerated.

Another biogas source is landfills with large amounts of organic waste, where the gas can be extracted directly from drillings in the landfill, so called landfill gas. Such drillings will reduce uncontrolled methane emission from landfills.

Energy Content
The biogas-production will normally be in the range of 0.3 - 0.45 m3 of biogas (60% methane) per kg of solid (total solid, TS) for a well functioning process with a typical retention time of 20-30 days at 32oC. The lower heating value of this gas is about 6.6 kWh/m3. Often is given the production per kg of volatile solid (VS), which for manure without straw, sand or others is about 80% of total solids (TS).
A biogas plant have a self-consumption of energy to keep the manure warm. This is typically 20% of the energy production for a well designed biogas plant. If the gas is used for co-generation, the available electricity will be 30-40% of the energy in the gas, the heat will be 40-50% and the remaining 20% will be self-consumption.

Resource Estimation
For manure, the available data is often the numbers of livestock. From this can be made an estimation of available manure. While the amount of manure produced from animals depends on amount and type of fodder, some average figures are made for most countries.
The following table shows the figures for Denmark :
Kind of animal 
Manure type
Amount>
(kg/day)
Solid amount (kg/day)
Biogas per animal (m3/day)*
Energy per animal 
(kWh/yr)
Cow
Slurry
51
5,4
1,6
3400
Cow
Dry
32
5,6
1,6
3400
Sow
Slurry
16,7
1,3
0,46
970
Sow
Dry
9,9
2,9
0,46
970
Hen
Dry
0,66
0,047
0,017
36
*biogas with 65% methane.
Yearly energy output is for biogas plant with 20% average self-consumption and 360 working days. When animals are not in stables around the year, the figure will be smaller. The figures are for milking cows and for sows with breeding pigs under 5 kg.

To make an estimation of the yearly production, it should be evaluated how many days per year the animals are in stables. For large poultry farms and pig-farms it is often the whole year, while cows are in stables from a few months a year to the whole year.

To estimate amount of manure from calfs, pigs and chicken, the following estimates can be used:
calfs 1-6 month: 25% of milking cows
other cattle ( calfs > 6 months, cattle for meet, pregnant cows): 60% of milking cows
small pigs, 5-15 kg: 28% of sows with pigs
fattening pigs > 15 kg: 52% of sows with pigs
fattening chicken: 75% of hens

Barriers
A number of barriers hold back a large scale development of biogas plants in CEEC:
commercial technology for agriculture (the largest resource base) is not available and have to be developed from existing prototypes or imported.
it is difficult to make biogas plants cost-effective with sale of energy as the only income. The most likely applications are when other effects of the sludge-treatment has a value. This can e.g. be better hygiene, easier handling, reduced smell, and treatment of industrial waste.
little knowledge on biogas technology among planners and decision-makers.

Effect on economy, environment and employment
Economy
The economy of a biogas plant consists of large investments costs, some operation and maintenance costs, mostly free raw materials, and income from sale of biogas or electricity and heat. Sometimes can be added other values e.g. for improved value of sludge as a fertilizer.
In an example from Czech Republic the price for a Czech plant is estimated to about 70,000 US $ for a plant for treatment of manure from 100 cows. This plant will produce about 220 MWh/year + energy for its own heating. This gives an investment of 0.32 US $ per kWh/year. New Danish biogas plants have similar investment figures. It is estimated that a joint-venture of Czech and Danish technology could reduce prices by about 40% (to about 0.2 US $ per kWh/year); but this has not been shown in practice.
Operating and maintenance (O&M) will normally per year be 10-20% of investment costs, but it vary much with organization, wages, type of plant and eventual transport of sludge. If O&M is 10% of investment costs, simple pay-back requirement is 10 years and no price can be set to increased value of the sludge, the resulting energy price will be 0.04-0.06 US $/kWh or 0.03 - 0.045 Euros/kWh (based on the above examples from Czech Republic).

The environmental effects of biogas plants are:
production of energy that can replace fossil fuels, reducing CO2 emissions
reduce smell and hygiene problems of sludge and manure
treatment of certain kinds of organic waste that would otherwise pose an environmental problem
reduce potential methane emissions from uncontrolled anaerobic degradation of the sludge.
easier handling of sludge, which can increase the fraction used as fertilizer and facilitate a more accurate use as fertilizer

Employment
The direct employment of biogas plants are for Denmark estimated to 560 jobs/TWh, of which 420 jobs/TWh are operating and maintenance, while 140 job/TWh are construction (2000 man-years to construct plants producing 1 TWh and with lifetime of 14 years). This estimate will be valid for mechanized systems with some degree of centralization: some of the manure is transported to the biogas plant from nearby farms.




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