Solar Cooking Basics.
By Emil Bedi, CANCEE and Hakan Falk, "Energy Saving Now".
Successful
solar cookers were first reported in Europe and India as early as the 18th
century. Solar cookers and ovens, absorb solar energy and convert it to heat,
which is captured inside an enclosed area. This absorbed heat is used for
cooking or baking various kinds of food. In solar cookers temperatures as high
as 200 degrees Celsius can be achieved. Solar cookers come in may
shapes and sizes. For example there are: box ovens, concentrating-type or
reflector cookers, solar steam cookers etc. This list could go on forever.
Designs vary, but all cookers trap heat in some form of insulated compartment.
In most of these designs the sun actually strikes the food.
BOX-TYPE SOLAR COOKERS
Box-type solar cookers consist of a well-insulated box with a black
interior, into which black pots containing food are placed. The cover of the box
usually comprises a two-pane “window” that lets solar radiation enter the box
but keeps the heat from escaping. This in addition to a lid with a mirror on the
inside that can be adjusted to intensify the incident radiation when it is open
and improve the box’s insulation when it is closed.
The main advantages of box-type solar cookers are:
They
make use of both direct and diffuse solar radiation.
Several vessels can be
heated at once.
They are light and portable.
They are easy to handle and
operate.
They needn’t track the sun.
The moderate temperatures make
stirring unnecessary.
The food can be kept warm until
evening.
The boxes are easy to make and repair using locally available
materials.
They are relatively inexpensive (compared to other types of solar
cookers).
There are some disadvantages too:
Cooking must be limited to the
daylight hours.
The moderate temperatures make for long cooking times.
The glass cover
causes considerable heat losses.
Such cookers cannot be used for frying
or grilling.
Thanks to their simple construction, relatively low cost, uncomplicated
handling and easy operation, solar cooking boxes are the most widely used type
of solar cooker. There are all sorts of box-type solar cookers: mass-produced,
hand-crafted, do-it-yourself types etc. with shapes resembling a suitcase or a
wide, low box, and stationary types made of clay, with a horizontal lid for
tropical and subtropical areas or an inclined lid for more temperate regions.
Standard models with aperture areas of about 0,25 m2 are the rule for a family
of five, and larger versions measuring 1 m2 and more are available on the
market.
GUIDELINES FOR CONSTRUCTION
Since the heat absorbed by the inner box
needs to be conducted to the area beneath the cooking pots, the best choice of
material is aluminium, because it is a very good heat conductor. Additionally,
aluminium is good for reasons of corrosion prevention, i.e. iron sheet boxes,
even galvanized ones, could not stand up indefinitely to the hot, humid
conditions that are created inside during the cooking process. Sheet copper is
prohibitively expensive. No metal parts should placed to the outside
around the top rim of the inner box: thermal bridges must be avoided. The
insulation may consist of glass, rock wool or some natural material like residue
from the processing of peanuts, coconuts, rice, corn, etc. Whatever kind of
material is used, it must be kept dry. The cover could consist of one
or two panes of glass with a layer of air between them. The pane-to-pane
clearance usually amounts to 10...20 mm. Recent experiments have shown that a
honeycomb structure of transparent material that divides the inner space into
small vertical compartments can substantially reduce the cooker’s heat losses,
thus increasing its efficiency accordingly. The inside cover pane is exposed to
substantial amounts of thermal stress, for which reason tempered (safety) glass
is frequently used; otherwise, both panes may consist of normal window glass
with a thickness of about 3 mm.
The outer cover, or lid, of the solar cooking box always serves as a
reflector to amplify the incident radiation. The reflecting surface may consist
of an ordinary glass mirror (heavy, expensive, fragile, but easily obtainable
anywhere), plastic sheet with a reflecting coating (Mylar, Tedlar, etc.; cheap,
but not very durable and hard to find), or a metal mirror (unbreakable). In an
emergency, even foil from empty cigarette packs will do the job. The
outer box of the solar cooker may be made of wood, glass-reinforced plastic
(GRP) or metal. GRP is light, inexpensive and fairly weather-resistant, but not
necessarily stable enough for continuous use. Wood is more stable, but also
heavier and less weather-resistant. A metal case aluminium with wooden bracing
offers the best finish and is adequately stable with regard to mechanical impact
and the effects of weather. An aluminium-clad wooden box is the most stable of
all, but it is expensive and time-consuming to make, in addition to being
heavy. The capacity of a normal box-type solar cooker with a 0.25 m2
area of incidence (aperture) amounts about 4 kg ready-to-eat food, or enough to
feed a family of five.
The inside of a solar cooking box can reach a peak temperature of over 150
deg.C on a sunny day in the tropics; that amounts to a thermal head of 120
deg.C, referred to the ambient temperature. Since the water content of food does
not heat up beyond 100 deg. C, a loaded solar cooker will always show an
accordingly lower inside temperature. The temperature inside of the solar cooker
drops off sharply when the vessels are placed inside it. Also important is the
fact that the temperature remains well below 100 deg.C for the greater part of
the cooking time. Nevertheless the boiling temperature of 100 deg. C is not
necessary for most vegetables and cereals. The average achievable
cooking times in box-type solar cookers amount to somewhere between 1 and 3
hours for good insolation and a reasonable fill volume. Thin-walled aluminium
vessels yield much shorter cooking times than stainless steel pots.
The time taken for cooking is also influenced by the following
factors:
The cooking time is shortened by strong insolation and
viceversa
High ambient temperatures shorten the cooking time, and
viceversa
Small volumes (shallow fill) in the pot make for shorter cooking
times, and vice versa.
REFLECTOR COOKERS
The most elementary kind of reflector cooker is one that consists of
(more or less) parabolic reflectors and a holder for the cooking pot situated at
the cooker’s focal spot. If the cooker is properly aligned with the sun, the
solar energy bounces off of the reflectors such that it all meets at the focal
spot, thus heating the pot. The reflector can be a rigid axial paraboloid, made
for example from sheet metal or from a reflecting foil. The reflecting surface
is usually made of treated aluminium or a mirror-finish metal or plastic sheet,
but it may also consist of numerous little flat mirrors cemented onto the inside
of the paraboloid. Depending on the desired focal length, the reflector may have
the shape of a deep bowl that completely “swallows” the pot (short focal length,
pot shielded from the wind) or that of a shallow plate with the cooking pot
mounted in the focal point a certain distance above or in front of it.
All reflector cookers exploit only direct insolation and must track the
sun at all times. The tracking requirement makes them somewhat complicated to
handle, depending on the nature and stability of the stand and adjusting
mechanism.
The
advantages of reflector cookers include: The ability to achieve high
temperatures and accordingly short cooking times.
Relatively inexpensive
versions are possible.
Some of them can also be used for
baking.
The above mentioned merits stand in contrast to the following drawbacks,
some of which are quite serious:
Depending on its focal length, the
cooker must be realigned with the sun every 15 minutes or so.
Only direct
insolation is exploited, i.e. diffuse radiation goes unused.
Even scattered
clouds can cause high heat losses.
The handling and operation of such
cookers is not easy; it requires practice, a good grasp of the working
principle.
The reflected radiation is blinding, and there is danger of injury
by burning when manipulating the pot in the cooker’s focal spot.
Cooking is
restricted to the daylight hours.
The cook must stand out in the hot sun
(single exception: fixed-focus cookers).
The efficiency is heavily dependent on
the momentary wind conditions.
Any food cooked around noon or in the
afternoon gets cold by evening.
Particularly the cooker’s complicated handling, in combination with
the fact that the cook has to stand out in the sun, is a major impediment with
regard to the acceptance of reflector cookers. But in China, where the food
demands high cooking power and temperature, eccentric axis reflector cookers
have been disseminated and accepted in a large number.
THERMAL OUTPUT
The thermal output of a solar cooker is determined by the insolation
level, the cooker’s effective collecting area (usually between 0.25 m2 and 2
m2), and its thermal efficiency (usually between 20% and 50%). Table below
compares some typical area, efficiency and cooking-power values for a box-type
solar cooker and a reflector.
Standard values for area, efficiency and power output of reflector
cookers and cooking boxes
| |
Area in
m2 |
Normal
efficiency |
Output in W at insolation
of 850 W/m2 |
Time needed to cook 1 litre
of water |
|
Reflector cooker |
1,25 |
30 % |
320 |
17 min. |
|
Cooking box |
0,25 |
40 % |
85 |
64 min. |
As a rule, reflector cookers have
a much larger collecting area than do cooking boxes. Consequently, they are able
to generate a much higher power output, meaning that they can boil more water,
cook more food, or process comparable amounts in less time. On the other hand,
their thermal efficiency is lower, because the cooking pot is completely exposed
to the cooling effects of the surrounding atmosphere. In many
tropical and subtropical countries, one can count on clear skies and normal
daily insolation patterns for most of the year. At about midday, when the global
radiation reaches up to 1000 W/m2 , the thermal output levels (50 to 350 W,
depending on the type and size of the cooker) may be regarded as quite
realistic. The insolation is naturally lower during the morning and afternoon
hours and cannot be fully compensated for by solar tracking. By way
of comparison: burning 1 kg of dry wood in one hour yields approximately 5000 W
times the thermal efficiency of the cooking facility (15% for a three-stone
hearth and 25-30% for an improved cookstove used in developing countries). The
thermal power actually reaching the cooking pot therefore amounts to between 750
and 1500 W. Insolation drops off sharply under cloud and during the
rainy season. The lack of direct radiation leaves reflector cookers without the
slightest chance, and cooking boxes can do little more than keep prepared food
warm. The weak point of solar cooking is that no matter what kind of device is
used: on cloudy and rainy days (up to between 2 and 4 months per year in most
Third World countries) cooking has to be done according to conventional methods,
e.g. over a wood/dung fire or on a gas/kerosene-fuelled cooker.
SOLAR RADIATION
The first and foremost prerequisite for success in a solar cooker
application is adequate insolation, with only infrequent interruptions during
the day and/or the year. The duration and intensity of solar radiation must
suffice to allow the use of a solar cooker for prolonged, worthwhile regular
periods. While cooking with solar energy is possible in Central Europe on a
sunny summer day, a minimum irradiation of 1500 kWh/m2 per year (corresponding
to a mean daily insolation of 4 kWh/m2 per day) should be available for any
solar cooker. But these annual data can sometimes be misleading. The essential
condition for solar cooking is a reliable “summer weather”, i.e. essentially
predictable sequences of regular cloudless days. Supply of solar
energy varies substantially from country to country, even within the Third
World’s tropical belt. Thus, local data must be referred to - and they are not
always available. Some examples: In India solar radiation in most regions is
good to very good for purposes of solar energy exploitation. The yearly averages
of daily annual global radiation range from 5 to 7 kWh/m2 per day, depending on
the region. In most places, the insolation reaches its minimum during the
monsoon season and is nearly as weak again during the months of December and
January. In Kenya’s climate and insolation potential are favourable
to the use of solar cookers. Kenya is close to the equator and therefore has a
purely tropical climate. In Nairobi, the daily irradiation alternates between
3.5 kWh/m2 per day in July and 6.5 kWh/m2 per day in February, but it
remains practically uniform (6.0...6.5 kWh/m2 per day) in other regions of Kenya
like Lodwar. Solar irradiation in Nairobi is adequate for cooking with solar
energy nine months a year (excluding June through August). On the other hand,
conventional cooking facilities must be relied on for cloudy or hazy days. In
the Lodwar area, though, solar cookers can be used year-round.
SOLAR COOKERS FOR DEVELOPING COUNTRIES
The purpose of solar cookers, of course, is
to save energy in the face of a double energy crisis: the poor people’s energy
crisis is the increasing scarcity of firewood, and the nation’s energy crisis is
the growing pressure on its balance of payments. Solar cooker should be judged
with that in mind. Compared to other nations, developing countries
consume very little energy. For example, India’s 1982 per capita energy
consumption rate, at 7325 GJ, was one of the world’s lowest. But the country’s
energy consumption rate is increasing nearly twice as fast as its gross national
product. The same is true for the most developing countries.
The poor majority of the people in developing countries cover most of
their energy requirement in a non-commercial way, using traditional, locally
available sources of energy and their own physical labour. They simply cannot
afford to buy any appreciable amounts of commercial energy. The
logical consequence is a relative shortage of fuel for use by the poor, whose
living conditions deteriorate even more as a result. Solar cookers could at
least try to compensate. If the “poor” majority of the Third World’s
people is the target group, then solar cookers must be first and foremost to the
benefit of the rural population.
COOKING-ENERGY QUANTITIES
The daily fuel
requirement varies according to the kind of food being cooked and the number of
warm meals. In the typical developing country, each native burns one ton of
firewood each year. In India, the average family needs somewhere
between 3 and 7 kg of wood per day; in the cooler regions, the daily firewood
demand varies between just under 20 kg in the winter and 14 kg in the summer. In
the southern part of Mali, the average 15-member (!) family burns about 15 kg of
wood each day. A survey conducted in an Afghan refugee camp in Pakistan showed a
daily firewood demand of up to 10 kg per family and day. More than half of the
wood used in the average household goes for baking, and the remainder is used
for cooking. Additional wood is needed for heating in the wintertime, of
course. Despite the fact that above examples indicate that the
required amounts of cooking energy are extremely variable much cooking energy
can be saved by using solar cookers. The prime function of solar
cookers is to help reduce firewood consumption, since most cooking fires are
still fuelled with firewood. The trouble is, firewood is usually quite
inexpensive in comparison with kerosene, bottled gas or electricity (based on
relative energy content).Increasing, uncontrolled felling of wood for people’s
own use and for selling are a main cause of deforestation, desertification,
erosion, receding groundwater levels and it has long-term adverse effects on the
ecological balance. Pakistan’s meager forest heritage and rampant deforestation
in Kenya show that such fears are well-founded. If denudation of the Sudan’s
forests continues at the present rate, they will be gone by the year 2005.
For most solar cookers, little data is available on the actual cost of
production. Since most of those solar cookers are prototypes that do not yet
display the technical maturity needed for series production, pertinent
information is of low indicative value. Due to the chronic shortage of foreign
currency in the Third World, preference should be given to cookers that can be
made locally using indigenous materials. The problem is that
practically any amount of money paid for solar cooker, however small, would
still be too expensive for most rural households as long as firewood can be
gathered for free and the farmers earn very little money. On the
whole, solar cookers could, at best contribute little toward a national energy
policy. But they could make a very substantial contribution toward improving the
living conditions of the poor and helping them overcome their own energy
crisis.
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