SMALL WIND TURBINES
By Emil Bedi, CANCEEand Hakan Falk, "Energy Saving Now".
Small wind energy systems can be
used in connection with an electricity transmission and distribution system
(called grid-connected systems), or in stand-alone applications that are not
connected to the utility grid. A grid-connected wind turbine can reduce
consumption of utility-supplied electricity for lighting, appliances, and
electric heat. When the wind system produces more electricity than the household
requires, the excess can be sold to the utility. With the inter-connections
available today, switching takes place automatically.
Stand-alone wind energy systems can be appropriate for homes, farms, or
even entire communities (a co-housing project, for example) that are far from
the nearest utility lines. Either type of system can be practical if the
following conditions exist.
Small wind generator sets for household electricity supply or water
pumping represent the most interesting wind-energy applications in remote areas.
Such generators can be very promising for the Third world countries as well
where millions of rural households will be without grid connections for many
years to come and will thus continue to depend on candles and kerosene lamps for
lighting as well as batteries to operate radios or other appliances.
Wind turbines for domestic or rural applications range in size from a few
watts to thousands of watts and can be applied economically for a variety of
power demands. In areas with adequate wind regimes (more than five
meters per second annual average), simple wind generators with an output range
of 100 to 500 W can be used to charge batteries and thus supply enough power to
meet basic electricity needs. The families assign a very high priority to
electricity and the range of services made possible by it (lighting, operation
of radios and TVs). But relatively high investment costs of a complete
wind-power system, which range from several hundred to a thousand US dollars or
more, can be an obstacle for many households in developing countries.
In the past reliability of small wind turbines was a problem. Small
turbines designed in the late 1970’s had a well deserved reputation for not
being very reliable. Today’s products, however, are technically advanced over
these earlier units and they are substantially more reliable. Small turbines are
now available that can operate 5 years or more, even at harsh sites, without
need for maintenance or inspections. The reliability and cost of operation of
these units is equal to that of photovoltaic systems.
WIND vs. DIESEL OR GRID EXTENSION
Small wind mills are sometimes better than
diesel generators or extension of grid because they offer a number of other
socio-economic benefits. Wind systems are smaller, modular and have a shorter
lead-time than grid extension. In many countries for grid extension distances as
short as one kilometre a wind system can be a lower cost alternative for small
loads. While they cost more initially than diesels they are much better from the
users point of view. Some donor agencies, for example in developing countries,
typically supply diesels at no cost, but leave operational costs (fuel,
maintenance and replacement) to the local people. This requires scarce hard
currency and usually results in limited utilization and a shortened life of the
diesel because of inadequate maintenance. Many countries must also import their
fossil fuels, further magnifying the burden imposed by diesels. In such case
small wind mills seems to be the better alternative. The economies of
scale in small wind turbines makes them particularly competitive in cost for
sizes above 250 watts. For daily loads as small as one kilowatt-hour per day a
wind turbine will be less expensive than diesels, grid extension, or
photovoltaics for virtually any wind resource above 4 m/s. This wind resource is
available in most of the developing world. For larger daily load requirements
the economics of wind power get progressively better. For a 10 kW wind turbine a
wind resource of only 3-3.2 m/s will usually make wind the least cost option.
There are not many areas of the world that have average wind speeds below 3 m/s
.
In Asia, for example, 50 000 wind generators are currently in operation in
Inner Mongolia. The success story in Mongolia was made possible by favourable
climatic conditions, on the one hand, and a consistent development and marketing
policy, on the other. A minimum monthly velocity above 5 m/s throughout the year
in many parts of the vast grasslands provides for a continuous supply of
electricity to the semi-nomads living in the region. Operating electric lights,
a radio and a TV is one of the few modern technical conveniences available to
the people living in these remote areas. On the other hand, several private
companies competing with one another have developed cheap and affordable
designs. The wind generators are sold locally. The local government subsidizes
the price of the equipment with up to 50 % of the production costs.
COSTS
Small
wind turbines can be an attractive alternative, or addition, to those people
needing more than 100-200 watts of power for their home, business, or remote
facility. Unlike PV’s, which stay at basically the same cost per watt
independent of array size, wind turbines get less expensive with increasing
system size. At the 50 watt size level, for example, a small wind turbine would
cost about USD 8/W compared to approximately USD 5/ for a PV module. This is
why, all things being equal, PV is less expensive for very small loads. As the
system size gets larger, however, this “rule-of-thumb” reverses itself. At 300
watts the wind turbine costs are down to USD 2,5/W, while the PV costs are still
at USD 5/W. For a 1500 W wind system the cost is down to USD 2/W and at 10 000
watts the cost of a wind generator (excluding electronics) is down to USD
1,50/W. The cost of regulators and controls is essentially the same for PV and
wind. Somewhat surprisingly, the cost of towers for the wind turbines is about
the same as the cost of equivalent PV racks and trackers. The cost of wiring is
usually higher for PV systems.
SMALL WIND TURBINE COMPONENTS
The wind systems for remote or rural
application is essentially the same as used with a PV system. Most wind turbines
are designed for battery charging and they come with a regulator to prevent
overcharge. The regulator is specifically designed to work with that particular
turbine. PV regulators are generally not suitable for use with a small wind
turbine because they are not designed to handle the voltage and current
variations found with turbines. Small wind turbines usually consists
of : blades, alternator, regulation and control electronics.
Blades
are usually made of carbon fiber reinforced composite that twists as the turbine
reaches its rated output. This twisting effect changes the shape of the blade,
causing it to go into stall mode. This limits the revolving of the alternator,
preventing damage in high winds.
Some small turbines do not have brakes and during period of strong
winds they can change their orientation. Alternator is optimized to
match as close as possible the energy available in the wind. It is constructed
with permanent magnets and is usually brushless for best performance and
maintenance-free operation. Regulation and control electronics
performs several functions to assure maximum output and safety for the user. The
control electronics maintains a load on the alternator at all times to make sure
that the turbine never over speeds, regardless of the condition of the battery.
In case of battery charging, the sophisticated regulator periodically checks the
line, correcting for voltage loss and monitoring charge rate. Once the battery
has reached its optimum charge level the regulator shuts the current off,
preventing the battery from being overcharged while maintaining a load on the
alternator at all times to prevent over speeding.
APPLICATION OF SMALL WIND TURBINES
 |
When considering renewable energy sources and their use in some
remote areas wind energy is today once again a possible alternative to the
diesel engine as an economical means of converting energy.The principal
ways in which wind energy can be exploited in rural areas are as
follows:
for pumping water and producing compressed air;
for
generating electricity (and thus also for developing technologies which
depend on electricity);
for powering mechanical
devices. |
Water pumping
Wind energy has always been used
extensively for pumping water, since there are no major problems involved in
storing sufficient quantities of water without loss. Current estimates calculate
that 100 000 wind pumps are installed around the world. Most of them are located
in rural, non-electrified areas. They are used primarily by farmers for drinking
water supply and livestock-watering. Wind pump technology is still of major
interest for applications in the developing countries because of the importance
of water supplies in rural areas, and the relative simplicity and transparency
of the technology. In view of the varying amount of wind energy
available and the fact that, for economic reasons, the amount of storage
capacity is limited, it can only be assumed in extremely rare cases that a
single wind pump installation will be capable of ensuring a 100 percent reliable
power supply. Hence, as a rule, these renewable energy sources can only be used
as part of a combination of different systems appropriate to the case in
question. This means that for pumping water, be it for a drinking
water supply, irrigation, or drainage, a suitable combination of different
pumping systems with an optimized storage capacity should be installed. For
small pump capacities up to approx. 10 m3/day, systems such as hand and foot
pumps, capstans and, with certain limitations, solar pumps may be considered in
addition to wind pumps where the water requirement is greater, motor pumps
(diesel or electric) become competitive. The question as to which
combination of possible systems is the right one, i.e., the one which is most
economical and best adapted to local conditions, depends on a variety of
physical, socio-economic and sociocultural conditions which can differ
considerably from one region to another. All of these conditions, which are not
dealt with in more detail here for reasons of space, are of vital importance in
the planning of rural water supply systems. Failures of projects for the
introduction of wind pumps can, without exception, be traced back to the
non-observance of one or more of these conditions or prerequisites.
Thus, for example, a combination of wind and hand pumps can be the right
solution for providing a drinking water supply for a settlement, always provided
that there is a sufficient amount of wind available. In the case of a
small-scale irrigation system with wind pumps, a small, transportable diesel
pump which can be used by several farmers is more suitable as a back-up
system. Other factors which have proved to be essential for
dissemination on a larger scale are the existence and financial and technical
capability of potential operators as well as the availability of marketing and
service facilities in the area. Today there are several water-pumping
windmills on the market. They are designed to pump water in wind speeds as low
as 2 m/s to 4 m/s from depths reaching 1000 meters. Typical water pumping
windmill with a 3-m rotor can draw up to 2000 litres per hour from a depth of 10
meters at a wind speed of 3 m/s. Windmill with a 7-m rotor, can draw up to 8000
litres per hour under the same conditions. These systems can be used for
irrigation, land reclamation or drinking water in remote areas. Windmills are
designed for easy installation and require minimal maintenance.
IRRIGATION
The
use of wind pumps for irrigation purposes seems to be problematic, since the
water requirement and the availability of wind energy were generally subject to
wide variations over the year. A good and above all constant wind regime is
required to make them a viable option. Generally speaking, an annual average
wind speed of four meters per second is a prerequisite for economic
operation. Typical project involving wind pump for irrigation was
realised in Eastern Indonesia. This area has a short rainy season and
traditional practice is for farmers to raise one rice crop per year. Two thirds
of the time, during the dry season, the rice paddies are used only for grazing
cattle. But many areas have substantial ground water resources which can be used
for irrigation. In one project they dig wells, installed pumps, and trained the
local farmers to use irrigation to raise higher value crops year-round. In most
cases small 5 horsepower kerosene pumps are used for irrigation. These pumps are
inexpensive and the fuel costs are partially subsidised by the government. But
they also only last a few years and they operate at poor efficiency, so their
life-cycle costs are quite high. Small wind systems cost more initially, but
they have lower life-cycle costs. Project in Oesao, where the water table is
only 2-5 meters below ground level, was based on use of the wind turbine which
drives a surface mounted centrifugal pump. Pump is operated at variable voltage
and frequency and its speed varies with the rotor speed of the wind turbine. The
peak flow rate is ~3 litres/second. The system requires no fuel and no regular
maintenance. A kerosene pump is, however, used for back-up. The Oesao system was
installed in 1992 as a pilot project to show that wind power could be effective
for water pumping in Eastern Indonesia. Since that time fifteen additional
systems have been installed and more systems are planned.
TELECOMMUNICATION
Wind power is an excellent
source of power for telecommunications sites because the height and exposure
that make for a good antenna site also make for a good wind energy site. But
wind turbines for this application must be particularly rugged because of the
harsh conditions often encountered on mountains.
BATTERY CHARGING
Utilisation of small wind turbines for
lighting, TV or refrigeration is quite simple through battery charging. Storing
wind produced electricity in battery gives a homeowner a possibility to use this
power whenever it is needed. Many small wind turbines directly produce 14 or 28
V . Some smaller wind turbines and other larger types produce higher voltages.
12 V o 24 V output from the battery can be used directly for DC appliances or
inverted to 240 VAV current. For standard domestic appliances. It is usually
best to directly charge the battery from the wind as this will not load the wind
turbine at low speed causing stalling of the rotor.
HEAT STORAGE
If there is a need for hot water it is better
to use direct wind generated electricity via an immersion heater to standard hot
water tank and store the hot water. Battery storage is always more expensive
than heat storage. The simplest system for water heating uses a thermostat to
protect the water from boiling. The immersion heater should match the wind
turbine rating. If a 1 kW turbine is used the immersion heater should also be
rated at 1 kW (most domestic immersion heaters are 3 kW).
Wind - Solar Hybrid Systems
Solar and wind energy are complementing each
other well under average seasonal conditions. In winter, when there is much
wind, room heating is needed while in summer with much sun domestic hot water is
needed. The combination of solar-wind is very interesting in the so-called
off-grid electricity systems. These are self-supplying plants which are not
coupled to the public electricity grid. A photovoltaic plant has a relatively
high production in summer and a relatively small production in winter. This
means that an off-grid system will either result in a heavy over-production in
summer or should be equipped with a seasonal storage. Both solutions will be
very expensive. A wind power supply can have serious problems in summer when
periods with no wind may occur. The combination of solar-wind is therefore
evident. The
important question, what the proportion between the solar and wind plant should
be, have to be answered by the planner of the facility. It is obvious that the
answer depends on energy needs during the year and a site conditions.
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